STI Helicoil Specifications Chart
Nominal
Thread Size
Countersink Dia. - 120 Deg
Suggested Drill Size
Minimum
Maximum
Aluminum
Steel, Plastic
Unified Coarse Threads
Cut Tap
Roll Tap
Cut Tap
(0.086) 2-56
0.090
0.110
3/32 (0.0938)
#38 (0.1015)
#41 (0.096)
(0.099) 3-48
0.110
0.140
#43 (0.089)
7/64 (0.1094)
(0.112) 4-40
0.140
0.170
#31 (0.120)
3.3mm (0.1299)
#31 (0.120)
(0.125) 5-40
0.160
0.190
3.4mm (0.1339)
#29 (0.136)
(0.138) 6-32
0.180
0.210
#25 (0.1495)
4.1mm (0.1614)
#25 (0.1495)
(0.164) 8-32
0.200
0.230
#17 (0.173)
#12 (0.189)
#16 (0.177)
(0.190) 10-24
0.240
0.270
13/64 (0.2031)
5.7mm (0.2244)
#5 (0.2055)
(0.216) 12-24
0.260
0.290
#1 (0.228)
#1 (0.228)
(0.250) 1/4-02
0.310
0.340
#H (0.266)
#L (0.290)
#H (0.266)
(0.3125) 5/16-18
0.380
0.410
#Q (0.332)
#Q (0.332)
(0.375) 3/8-16
0.450
0.480
#X (0.397)
#X (0.397)
(0.4375) 7/16-14
0.520
0.550
29/64 (0.4531)
29/64 (0.4531)
(0.500) 1/2-13
0.590
0.620
33/64 (0.5156)
17/32 (0.5312)
(0.5625) 9/16-12
0.660
0.690
37/64 (0.5781)
19/32 (0.5938)
(0.625) 5/8-11
0.730
0.760
21/32 (0.6562)
21/32 (0.6562)
(0.750) 3/4-10
0.870
0.900
25/32 (0.7812)
25/32 (0.7812)
(0.875) 7/8-9
1.000
1.030
29/32 (0.9062)
29/32 (0.906)
(1.000) 1-7
1.140
1.170
1-1/32 (1.0312)
1-1/32 (1.0312)
(1.125) 1-1/8-7
1.290
1.320
1-11/64 (1.1719)
1-11/64 (1.1719)
(1.250) 1-1/4-7
1.410
1.440
1-19/64 (1.2969)
1-19/64 (1.2969)
(1.375) 1-3/8-6
1.560
1.590
1-27/64 (1.4219)
1-27/64 (1.4219)
(1.500) 1-1/2-6
1.690
1.720
1-35/64 (1.5469)
1-35/64 (1.5469)
Unified Fine Threads
(0.099) 3-56
0.110
0.140
#37 (0.104)
#36 (0.1065)
(0.112) 4-48
0.140
0.170
3mm (01181)
#31 (0.120)
(0.138) 6-40
0.170
0.200
#26 (0.147)
#25 (0.1495)
(0.164) 8-36
0.200
0.230
#17 (0.173)
#16 (0.177)
(0.190) 10-32
0.230
0.260
#7 (.0201)
5.5mm (0.2165)
13/64 (0.2031)
(0.250) 1/4-28
0.290
0.320
#G (0.261)
6.7mm (0.2638)
(0.3125) 5/16-24
0.360
0.390
21/64 (0.3281)
21/64 (0.3281)
(0.375) 3/8-24
0.420
0.450
25/64 (0.3906)
25/64 (0.3906)
(0.4375) 7/16-20
0.500
0.530
(29/64 (0.4531)
29/64 (0.4531)
(0.500) 1/2-20
0.560
0.590
33/64 (0.5156)
33/64 (0.5156)
(0.5625) 9/16-18
0.630
0.660
37/64 (0.5781)
37/64 (0.5781)
(0.625) 5/8-18
0.690
0.720
41/64 (0.6406)
41/64 (0.6406)
(0.750) 3/4-16
0.820
0.850
49/64 (0.7656)
49/64 (0.7656)
(0.875) 7/8-14
0.960
0.990
57/64 (0.8906)
57/64 (0.8906)
(1.000) 1-14
1.080
1.110
1-1/64 (1.0156)
1-1/32 (1.0312)
(1.000) 1-12
1.100
1.130
1-1/64 (1.0156)
1-1/32 (1.0312)
(1.125) 1-1/8-12
1.220
1.2250
1-9/64 (1.1406)
1-5/32 (1.156)
(1.250) 1-1/4-12
1.350
1.380
1-17/64 (1.2656)
1-9/32 (1.2812)
(1.375) 1-3/8-12
1.470
1.500
1-25/64 (1.3906)
1-13/32 (1.4062)
(1.500) 1-1/2-12
1.600
1.630
1-33/64 (1.5156)
1-17/32 (1.5312)
Metric Threads
(0.0787) M2 X 0.4
#43 (0.089)
(0.0984) M2.5 X 0.45
#34 (0.111)
(0.1181) M3 X 0.5
#43 (0.089)
3.4mm (0.1339)
#44 (0.086)
(0.1377) M3.5 X 0.6
#26 (0.167)
#22 (0.157)
#26 (0.167)
(0.1575) M4 X 0.7
#19 (0.166)
#15 (0.180)
#19 (0.166)
(0.1968) M5 X 0.8
#6 (0.204)
#2 (0.221)
#4 (0.209)
(0.2362) M6 X 1.0
#D (0.246)
#H (0.266)
#E (0.250)
(0.3149) M8 X 1.25
21/64 (0.3281)
9mm (0.3543)
#Q (0.332)
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All sizes and information are for reference only. Check with the manufacturer of any hardware to verify any and all information.
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